I have purchased a few IR LED
illuminators FY-5036. They go for $2 to $5 a piece.
(http://feyond.en.alibaba.com/product/60007976003-800271647/cheapest_infrared_illuminator_led_factory_for_60_CCTV_Camera.html
or a cheaper model
http://feyond.en.alibaba.com/product/60290814991-221418555/China_supplier_48pcs_led_panel_light_CCTV_led_lamp_for_cctv_camera.html
)
What is missing in this circuit to make it durable or sustainable? LEDs are sensitive to voltage and current. Too much of either will burnout the resistor and eventually the whole of the series will stop functioning. If the LEDs are limited to 20mA (http://www.alibaba.com/product-detail/850nm-5mm-round-IR-color-led_60377496110.html?spm=a2700.7724838.30.18.puVDe3&s=p ) they should last about 50000 hours or about 5.5 years. If used withing operating conditions - 20mA at 1.3 to 1.5V. Increase the voltage and current, the LEDs may only last a few days, or even seconds. Decreasing the voltage would result in less illuminaton, but the LEDs would last much longer.
What would be a low cost solution to ensure that the circuit would last much longer? A simple voltage regulator. How much would it cost? Is there room for it?
- How: The
voltage regulator can be a simple as a resistor and a zener diode.
The resistor will limit the whole of the current to the circuit and
the 12V Zener would limit the voltage. This is one example of a low
cost
http://www.alibaba.com/product-detail/MMSZ5242B-500mw-Axial-Lead-12v-Zener_765722089.html?spm=a2700.7724838.0.0.iFVnuj&s=p
- Cost : A few hundreds of a cent. Some board redesign, but the
benefits would outweigh the costs to the environment and to the
users.
- Space : The circuit in on a double sided Printed Circuit
Board (PCB). There is plenty of room.
Who is at fault with these cost optimized designs? Engineers, technicians, accountants, stock holders, consumers who want to pay the least possible? I think it is everyone's fault, however regulatory bodies, and consumer protection advocates, could ensure that our devices last much much longer.
PS. A 9V battery can be connected to these units. They work, but the lighting isn't very strong.
I need help on how to power up such led board to be used as a stand-alone illuminator. Thanks You all
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